I am going to start with the basics of any used car buying first then move on to specific things you look out for an R56 generation MINI.

Rules of Buying a Car:

• Never buy a car in the dark or when it’s raining.

This is a rule of thumb as the darkness or rain hides away imperfections that might not be easily seen in normal light such as paintwork, scuffs or poor repair work.

• Check the MOT History

This was harder before as you had to look at what the owner provided, but now it’s a simple matter of going on your phone or laptop to this link. It will bring up the car’s MOT history, and it’s a telltale sign of how it’s been looked after, i.e. was the owner a cheapskate or genuinely loved their pride and joy. – https://www.gov.uk/check-mot-history

• Walk away if the bonnet is warm or they have taken it around the block

Ideally, you want to see what the car sounds like from a cold start as any rattling, smoke or warning light will pop up then. A warm car will hide these faults as the engine etc. has reached their operating temperatures.

• HPI or Credit Check on the car

A basic point so don’t be caught out by accident car or if there is finance left on the car

• Check the fluids & Tyres

A simple sign of how the car has been looked after is all the fluids at the right level. Mismatch tyres are a bad sign of the ownership the car has been under as they couldn’t be bothered to get new tyres and care very little about safety.

• Check all the buttons work & features.

Checking everything is crucial as it will be a bill later down the line for you as you realise heated seats don’t work, or air con is broken. This will allow you some wiggle room when you negotiate a final price.

• Be reasonable when negotiating

Low balling someone will get you nowhere but never settle for the asking price at the same time be wary if the price is too good to be true. At the same time know when to walk away from a deal if you’re being pressured or anything.

• Check the panel gap

Look all around the car to see if the panels line up correctly if they don’t; it’s a sign of the car being in the accident. Same goes when you open the bonnet and check the boot to see if it had a front or rear impact.

• Warning Lights

Look for any warning light and bring an OBD Code reader to look for any store fault codes with the ECU.

• Leave the radio off

Sounds simple but level it off and listen to any weird noises with suspension, interior, engine etc

• Always test drive more than one

Yes, it easy to get your head wrapped up on one car but always drive more than one. Even though they came off the same production line but there is variation like one engine performing better than another one.

• Paint

Look at it see any issues with chip stones, lacquer peel or any repair jobs, which is a good sign to see how the car is looked after throughout it’s life.

• Money

Make sure you have the money or the finance arrange before looking to buy to save yourself the time and heartbreak. Never be forced to make a deal on that day or putting down a deposit. It’s always cheaper to borrow money off the back to finance a car than going with a dealer finance route unless it’s 0% finance. As a gold rule keep aside £1000 for any mishap or issues for the first 3 months of ownership just in case money.

• Servicing

Set some money aside for a full service, fluid change and filter changes as you will want to do this give it some TLC and give yourself a piece of mind

• Warranty

Always worth shout buying an old car to get some cover or check-up. I would go for MINI’s warranty as you can cover everything and you get a courtesy car, EU cover and support 24 hours 7 days a week.

• Arrive Earlier

A little cheeky trick I do to see what the car is like truly like so they cant prep it. So book the appointment at 11 am but arrive at 10:30 am which will help you dodge a bullet on a rubbish car.

With the basics out of the way, let’s get on what to look for on a 2nd Gen MINI with all its quirks and charm:

N14 Engine – It has its issues, but it always boils down to how the previous owners to look after with preventative and routine maintenance. Check the oil and filter was changed a minimum of every 10,000 miles or every year. I made a video on how to look after it, which is available on my Youtube Channel.

Timing chain – It’s meant to last 100,000 miles but will be needed to be done at around 50 to 80,000 depending again it’s usage and owner maintenance. Signs of it will need to be done is high tapping noise, and rattling sounds like a diesel engine on cold start-up, and lack of go from the offset with the noise disappearing as the engine warms up. It will cost around £700 to £1000 to get this sorted from an independent or dealership.

Carbon Build Up – A common issue on direct injection due to the way the fuel doesn’t go over the values to clean them. It will need decoking every two to three years to keep running right which set you back around £200 to 250

Idle or Full Throttle – Check for blue or white at idle or full throttle which will show either the turbo is on it’s way out or valve stem seals need to be done both are expensive jobs at £1,000 or £600

High-Pressure Fuel Pump – Common issue on MINI which is annoying as they seem to last between 50 to 60,000 miles before they fail so its £600 for an OEM one

Engine Cover Weep – Typical German car problem which happens overage as the rubber gasket perished so its £150 for this job or if it’s the whole cover then another £300. On N18 engine cover melting is a common issue at the corner near the turbo

Turbo Oil Feedline – This issue because the MINI engine runs so hot as it leads to oil feedline to leak or coke up so make sure it has the recall oil feedline heatshield or buy the aftermarket braided oil feedline at £80 and £180 fitting

Water Pump & Thermostat – On an engine that runs quite hot any way you would think they would give it a good cool system but that’s not the case as they regularly fail. The water pump is £35, and the thermostat is £75 which is a bit awkward to replace so another £200 there easy

Bushes – You buy a MINI for it’s handling so expect the bushes will need replacing unless the previous has replaced them to poly bushes ones. Bushes are cheap at £40, but it costs four times as much to replace on given the hours of work going into replacing them at £300

Clutch – As MINI are brought to driven so the typical check of seeing how high the biting point or any whine from the front from the dual mass flywheel

Water Ingress – This issues only happens mainly in the boot as the rubber seals lose their seal over time, so do check under the false floor of signs of water in there. Boot seal is around £60, which can do it yourself

Panoramic Roof – They weren’t the best, to begin with, no they fail or leak – FUN Times – Replace £3k or motor £250

Tyres – If it’s still on run-flats do yourself a favour and buy normal tyres and get some tyre sealer – You can thank me later

N18 or N14 Engine – N14 if you want to modify or N18 for a daily driver

Service – Replace the gearbox oil and fuel filter – Often overlooked as we are told they are lifetime (ignore it and just do it)

Cooper, Cooper S or JCW – Cooper for fun & economy, Cooper S – a bit meh & JCW is the one you want

Diesel Engines – They are relatively cheap to run, but DPF Filters and EGR Valves will become an issue like any diesel car

Manual or Auto – Get the manual – It’s a driver’s car, as the auto-box is mehhh and unresponsive

Clubman Barn Doors – Check for signs of rust between the doors as drain points in the doors can get clogged, so water sits causing rust between the seals and door edges

Convertible Roadster & Coupe – They suffer the same issues as everything is shared on the hatchback platform. The coupe boot struts can fail quickly, given how heavy the boot lid is – you will know when you open it for the first time

Countryman & Paceman – They suffer the same issues as everything is shared on this platform minus the chassis

Must-Have Options – HK Audio System, Xenons and Heated Seats

If you want to modify it – R56 MINI Modding Bible – Click here for my guide

Hopefully, this guide will give you a stepping stone to find the perfect MINI and look forward to the MINI Adventures.

Here are my recommendations for MINI UK & Overseas specialist to visit for repairs, upgrades or parts:

Lohen – lohen.co.uk

1320 Mini – 1320.co.uk

Sussex Road & Race – sussexroadandrace.co.uk

Millys Auto – millsysautos.co.uk

TWG Automotive – twgautomotive.co.uk

MiniWorks – mini-works.co.uk

RSI C6 – rsic6.com

Outmotoring – outmotoring.com

ESC Tuning – ecstuning.com

Detroit Tuned – detroittuned.com

My list is made by own opinions and me speaking to respective companies & other owners across the world, and this is not sponsored post for full transparency.

If you got the modding bug don’t forget to check out JCW Adventures Store or Official eBay Store for some stickers for all generations of MINIs or R56 JCW carbon fibre exhaust tips as seen on my MINI R56 JCW to support the blog & YouTube channel.

All your support over the years and please offer that same support by following my Youtube Channel as well : )

As Always it’s a MINI Adventure try to keep up & Stay Safe!

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The post Modern Classic: The Ulitmate 2nd Gen R56 MINI Buyer’s Guide appeared first on JCW Adventures.

MINI and Porsche are two brands close to my heart because of their heritage in motor sport and their engineers relentless pursuit for driver focused vehicles.

Yet both the MINI and 911 became icons to many people for various reasons and instantly recognise worldwide to the mass market. But dig deeper into both manufacturers history there is a lot more than meets the round headlights…

The 911 and MINI were ahead of their time from an engineering and design stand point.

The MINI was designed to fit a specific criteria: small dimensions, large interior space, utilise existing parts and cheap to manufacture. The engineering team cleverly engineered the front wheel drive layout to utilise the same oil sump for the gearbox and transmission thus giving a compact design. The radiator was mounted at the left side of the car so that the engine-mounted fan could be retained, but with reversed pitch so that it blew air into the natural low pressure area under the front wing.

The suspension system designed by Dr. Alex Moulton used compact rubber cones instead of conventional springs. This space-saving design also featured rising progressive gave a rate springing of the cones and provided some natural damping in addition to the normal dampers. Built into the subframes, the rubber cone system gave a raw and bumpy ride accentuated by the woven-webbing seats. The rigidity of the rubber cones together with the wheels positioning at the corners of the car gave the Mini go kart-like handling.

Little did British Motor Corporation (BMC) know they would create an icon and a runaway success when all they wanted to do is make an affordable car for the masses during the fuel crisis of 1956.

The Porsche 911 was destined to be a replacement model for the Porsche’s first car the 356. The 911 aim was to be a much more powerful, larger and more comfortable car. Strangely the name would have never came about if it wasn’t for the Peugeot’s trademark as Porsche wanted to call the 911 the 901. Peugeot protested on the grounds that in France it had exclusive rights to car names formed by three numbers with a zero in the middle.

Porsche were seen to be quite mad at the time to have the engine at the back which still doesn’t make sense to this day given the weight out the back. Yet despite this strange layout the Porsche arguable build the worlds best handling cars.

Yes old 911s will kill if you’re not fully focused or back off mid corner hence ‘The Widow Maker’ moniker but the modern 911 is a driver friendly car that will not try to kill you every 5 minutes like Cato from Pink Panther. But the boxer engine was fine engine choice as they offer a low centre of gravity and reduce body roll given the compact and even motion of the engine.

I did say MINI is the new Porsche and meant it as both brands have moved forward through their generations, so has the demands of their owners and customer markets often against their purists wishes…

Both brands have entered the SUV/Offroader market to keep them afloat. This opened the door to the  mass market to increase sales number and profits in the forever diversifying world of 4 door coupe, luxury offroaders, compact SUVs, etc. I personally have no problem with both brands making 4×4 as it just means for money for R&D and performance variant models like the JCW, GP, GT3 RS, 918 Spyper and so on.

2002 saw the introduction of the Porsche Cayenne to cries of Porsche pursuits every saying the SUV would ruin the brand. Yet the model has been a runaway success and the 2nd generation arrived in 2010 with even better credentials. Autocar pegged a 911 against the Cayenne around a track and the difference was shocking given there was only a few seconds between them. Yes an £82,000 Cayenne Turbo was used against a 911 Carrera 4s yet the fatty Cayenne was 1.2 seconds behind it on a handle course.

2010 ironically saw the official unveiling of the Countryman to outrage of MINI fans worldwide but again the model has been success! In 2013 saw the 250,000 Countryman being sold and shipped across the world. A lot of people have said MINI has gone way from what the brand means literally given its name. Yes I didn’t like when I first saw it but I loved the look of its two door brother. The Paceman has that BMW X6 sloping roof line and better looking rear end.

The Countryman has brought the masses and yummy mummies to the brand, however recently I have seen Countryman been taken up by MINIacs who been modding them like crazy. It seems the north hemisphere of the world is where all the Countryman’s live with the US seeing the most tuned ones and finest examples. Another interesting thing was MINI’s own four-wheel drive system called the ALL4 which was another worrying moment for me.  I booked out a JCW Paceman ALL4 for a test drive/review and the drive ability was improved by an early entry full throttle and improved power delivery to the road. There seemed to be no downside to the ALL4 system just the fact this JCW Paceman was £30,000 plus!

Moving on to sport SUV or sport compacts SUV or whatever you want to call them both brands have released their own models. MINI ALL4 drifted in with the Paceman and Porsche gave the world the Macan. However the Paceman hasn’t been popular amongst buyers yet the Macan officially sold out its first year allocation of 50,000 vehicles which gave it a waiting list when it wasn’t even on sale yet!!!

In order to make a more practically or a five door version of their models MINI will introduce the F56 5 door MINI and Porshce gave the world the Panamera.

Another sore subject was the engine changes which were met with pitch forks after the change from supercharged to turbocharged and air-cooled to water-cooled. This change was met with resistance but after the cars were driven by owners and newcomers all worries disappeared on the performance and drive ability side. Yet some will miss theatrics of the engine & exhaust noise and whining of the supercharger.

Another famous heated outrage in both brands was the switch over to electric steering from hydraulic systems where many die-hard owners have said the steering and road feel has been corrupted. The move has been said by both manufactures to be an emissions one as the engine power is being diverted to hydraulic pump for the steering.

Hmmm But what they wont say is the electric ones are cheaper, more reliable and lighter??

However there a lot of other benefits of the electric such as you don’t need Chuck Norris’s arms to turn the wheel and all the electric systems can work in harmony for drive ability with parking being much easier.

I am sure at some point the feel of the hydraulic system will come to the electric system just like how traction control didn’t allow any slip and constantly cut power but now there are adjustable stages of TC.

I have driven the new 911 and compared to the hydraulic steering in the 997 and you will hard pressed to know the difference besides the ease of the turning the wheel. However it is a different ball game with the R50 & R56 where the difference is glaringly obvious to anyone. The gearbox and steering is a workout in the R50 MINI in comparison with the R56 where you change gear and steer with one finger. A worthy upgrade on the R56 would be to upgrade to powerflex bushes installed as the OEM rubber ones are prone to wear if you enjoy the twisties as they give a better steering feel.

Another try by MINI was to introduce the Coupe and Roadster another move Porsche did 1996 which was the Boxster. This move by Porsche saved the company as it allowed new customers to come into the brand via this entry-level model. The Boxster introduced a new way of production efficiency as the car was manufactured using pre-assembled modules including the front and rear suspensions, which were the same components front and rear thus reducing tooling and production costs.

The MINI Coupe & Roadster were both designed on a computer to save time and money in both production and development costs. This method has been key in reducing any delays in production as the coupe and roadster as share the same production line as the hatch. Any change in time of any new MINI leaving the line at every 68 seconds would ruin the just in time production methods and increase production costs significantly.

Like I said at the begin, all these mass market orientated vehicles have allowed both companies to develop and sell limited edition or track focused models for your inner Hoonigan to come out to play. The MINI GP & Porsche 911 GT3 RS are the pinnacle of driver focused vehicles for each brand which both ask for at least 25% percent premium over the normal models. These Halo models have been very effective for the brands to cater to the DRIVERS market whilst bringing people into brand again who can’t afford the upper models. This target group but want a slice of the action so buyers in the lower end models will often opt to buy performance options or accessories.

All the money made from normal variants allows more money for r&d and engineers to be let loose on what they actually secretly want to create as they are not limited by noise levels, fuel efficiency, ride comfort or Miss Evans who cant park so we need it needs a auto park system. You might be wondering why should I pay for the lucky 2,000 to have the ULTIMATE MINI or the Porsche RS models? Because this pursuit of speed is good as this creates a basis of development on the next generation model or facelift models. Motorsport is the proving ground for new technology and the pinnacle of tickle down technology to everyday road cars.

The undertray and aero on your MINIs and Porsches are there because of the motor sport to reduce lift and increase stability at speed. Traction control, Stability control, ABS are all developments from racing to keep the car on road whilst they are fully adjustable on race cars we are all not racing drivers as much as we would love to think. The Top Gear star in a reasonable priced car highlights how much a driver can make a difference in lap time around the same track in the same car.

If you look at the F56 Cooper S spoiler is reminiscent of the GP2 spoiler with the wings sides for aero another lesson learnt from developing the GP2. Also looking at the forthcoming F56 JCW alot of the performance tweaks are again from the GP2 with the diffuser, wider tyres, bigger brakes, aero tweaks on the spoiler and arches.

Both manufacturers are loved the world over which is key to their success in any segment of their respected markets. Alongside this love for the brands is the customisation options translating into tailored cars which bring greater profit margins. Here is a fun fact – Porsche is the most profitable car manufacturer in the world given the options available and level of customisation owners request or spec. Looking at each brands options list which runs into many categories and sub categories ranging from aesthetics to performance options is a modding bible in itself as you are only limited by your bank balance.

The customisation virtually limitless on the Porsche and MINI with the billions of combinations ranging from paint, wheels, interior trim to creature comforts. I spec’d up at 911 Carrera S with a base price of £76,376 to £106,860 that £30,000 worth of options which roughly the price of the GP2 new in the UK.

Yes I went for the optional two grand paint, sport performance pack another 2k, some nice wheels, bucket seats, some carbon trim bits and some other bits but I skipped the PDK which is actually saved me £2,500. You can clearly see how Porsche’s are hugely profitable given the amount of money you can spend on options.

Would Sir like the Porsche logo on your head rest on your seat? £400 please.

MINI has been top trumped on this part given their aren’t any real performance packages for say unless you get the JCW tuning kit but that’s it! However on cool factor and little trim pieces MINI are up there. There are trims options on inside and out with them being easily interchangeable pieces. From what I have seen from the F56 brochure and marketing material the customisation is going to another level on the F56 with the key fob, mats, roof, side vents etc being available to customise to various tastes.

The Recaros and JCW Tuning kit top are the level of expensive options to spec on a MINI compared to carbon ceramic brakes on a Porsche. The MINI brand has many more small items which can be changed unlike the Porsche where you have sell your misses or kidneys to buy but then have to kill someone to get it fitted to keep the Porsche warranty intact.

If the factory doesn’t supply the parts you want then the aftermarket has always been ready to supply and meet our demands. Anything from rims to subtle upgrades are readily available to enhance the noise or performance of your motor.

If you utter the words Singer, RS, GP or John Cooper Works this induces a smirk or a knowing nod from another owner or enthusiast. They know these iterations are pinnacle of what model is and can be. Owning any of these said models opens doors to world of eliteness amongst other owners where we are kings of the hill and admired for it. Yet we wont look down on other owners as our passenger seats are always open for you join in the fun…

Being an owner of either brand we like to talk about them.

When I mean talk I mean we try to steer the conversation towards our car or event we went on the weekend.

Our owners club are the biggest in the world spanning across continents, all boundaries of life, colour or wealth. Our love for our cars has connected us with most unlikely people together. This love and passion will always continue on as it is passed on to the next generation to pick up the torch to carry. They are unwittingly apart of the family from the moment they are born.

As you can see the two brands are very similar in their ethos as both have roots route back to famous race wins.

Racing is in our blood.

MINI has been a giant slayer by winning in British touring racing and the infamous Monte Carlo Rally whilst in the present day it has won the Dakar Rally with all 3 podium spots on consecutive years.

Porsche has virtually one at least one time in every championship it has enter from 24 hours of Le Mans to Dakar Rally.

Porsche did have some success in the rallying with privateers and factory teams with the most famous rallying wins being in 1968 to 1970 where Porsche won the Monte Carlo 3 years in a row with 1 & 2 positions (don’t worry Mini came 3rd in 1968 behind the 911s). The most strange and wonderful 959 supercar won the Paris Dakar rally in 1984 and 1986.

Both brands love to drive their cars and get them DIRTY!!!!

On a marketing stand point of view both brands don’t really tend to flex their muscle with outright BHP figures but instead to focus on the driving pleasure and everyday usability. Our rivals often laugh at our lack of power but they can’t get away from us on the bends to due lack balance and power transfer to the road.

Lets not forget we have a sense of humour when we advertise.

Then were was the infamous battle between the two brands when MINI USA threw down the gauntlet for a race. MINI lost but not by much. I was disappointed to hear they used a Cooper S when they should have gone for the full fat JCW for the WIN!

Continuing the image theme, when was the last time you got cut up by a MINI or Porsche? Never?

No one will ever say anything bad about you if you own either but you will get more respect if you own a classic…

Next Blog Post: Behind the Lens – Modern MINI Magazine Photoshoot

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The post Is MINI the new Porsche? appeared first on JCW Adventures.

Two months later she was born to take me on my MINI adventures far and wide. It has been over 2 years on I still love her like the day I first picked up her. 2013 was year for celebration for MINI & Plant Oxford as it marked 100 years of car making at plant Oxford and the MINI brand celebrating 50 years of the Cooper S and 250,000 Countryman left the factory.

The MINI brands has taken leaps and bounds since his it rebirth in 2001 when BMW release the R50 to the world. That famous badge and brand power drew in old and new consumers to the brand for nostalgia and the infamous go karting handling. Now in 2013 the brand has expanded with the hatchback not being the only variant with the Clubman, Clubvan, Convertible, Coupe, Roadster, Countryman and Paceman.

There is a lot more choice when you buy your MINI with over a million combinations of parts and accessories no real MINI is truly alike which is big difference from 1959 when only 3 colours were only available Clipper Blue, Cherry Red and Old English White for the first 3 years of production.

Lets bring the lime night back on to me I am always been firm believer that you should always give back to the world. I have saying ‘The way you treat people is the way you feel inside’ and I have searched long and hard to find a charity to work to make a real difference to people’s lives.

I came across the Action for children charity as I was applying for graduate roles. I put my name forward to volunteer for an event called Byte Night which is a sponsored sleep out to raise money and to remind yourselves what millions of homeless people feel every night. The big IT companies employees and high-ranking board member were there for the sleep in with over £1 million being raised that day with events across the UK. After learning more about the Action for children from Kim I will be organising a MINI event in Birmingham which will be my own take on the London job which will happen in April.

Details will follow soon…

Modding bug isn’t too far away too far away from me and I finally picked up the carbon fibre boot handle for my JCW to finish the carbon touches to the outside of my JCW. Installation took 5 minutes as it was just a few torx screws. Too match my shiney new carbon fibre goodies I clayed and waxed the JCW ahead its homecoming to the Factory. Time to bring out the SNOWFOAMMMMM It being ENGLAND it rained on the day : / But on the journey there I spotted a camouflaged Land Rover. He tried to get away from me taking piccies but I was having now of that!! POOOOOWWWWAAAAAAAA!!!!! The closer I got to Oxford the more MINIs I began to see on the motorway and normal roads. As soon as I went to turn right into the plant I spotted the Surrey New MINI (SNM) convoy at the lights and so I slowed down for all of us to roll in together

: D

There was an addition to the SNM family as Vickie had trade in her JCW Clubman for another new JCW Clubman to her spec NOM NOM

She went for the Reef Blue paint previously a exclusive paint to the Hampton edition and then specd the Harmon Kardon system, Chilli and Media pack with championship leather with red door and dash trims.

It is a REAL STUNNER with the colour coded arches in the Reef Blue paint and its been given awesome name of ‘Squidward’

I was filled with excitement as it has been a long time coming for me to do the factory tour as I had watched the National Geographic channel Mega factories documentary on the production of the MINI Coupe & Roadster.

I wanted to see in person how machines and people put all the millions of parts and billions combinations of options together day in day out. It was made clear from the outset that MINI was proud of the factory that plant Oxford had been producing cars for 100 years given the number of banners and logo plastered everywhere. I gave my autograph at the desk to sign in and grabbed the MINI black overalls for the factory tour and placed all my belongs into a locker, as no cameras or phones would be allowed into the factory. Do not worry! Where I was allowed to take photos I did. First up was the MINI museum which housed all the R56 onwards concepts and other models produced at the Plant Oxford. It was the breath of models and manufactures that stunned me and how tastes, culture and customer demands have shaped the automotive industry over the years. It funny how what once was an option extra is now standard in alot of cars. This hall of fame of how the MINI brand has evolved over the years is amazing from the marketing, advertising, production and worldwide success has brought millions of consumers in to buy that infamous badge. The factory hasn’t just produced car as during the world war parts for machinery and even planes were made. Me being me I decided to take on the robot for a dance off to see who could the best robot dance moves. Sadly robo arm is retired, Pssshhh Excuses. The SNM crew were all called up and bundled into a van to which would take us into the MINI factory to see how this four-wheel pocket rocket was made.

We were honoured to have Ian Cummings as our factory tour guide for the day. You may not know who is he but he has worked at the plant for sometime so he has seen different cars and models begin and leave the plant under his leadership.

The factory is separated into 3 sections:

Body in white – This is where the panels and exterior shape is formed

Paint – This where every individual car receives it colour

Assembly – This is the final stage where all the components come together

A MINI rolls off the production line every 68 seconds Every MINI life starts out in the body of white where robots apply 4,000 points weld to each body shell including adding the roof.

Once the welds are complete a random check is done by a specialist auditor to ensure the body weld are correct.

If are doesn’t meet this checks it scrapped and recycled to begin the process again but a lucky few are given a chance again as they are turned into track cars for the MINI Challenge series.

The body shell continues it life in the body of white assembly line where the bonnet, boot and doors are added.

Each are car is inspected by human using their hands to find any blemishes and to address them if need be. If each major faults are found this information is relayed back to see what caused it and to stop it from occurring again.

http://www.youtube.com/watch?v=m1vWr2ufSbo

After passing inspection the body is continued on a conveyor belt to the paint section. The MINI body which has a chemical bath and a rinse shower to ensure each MINI is dirt free of anything especially including oil and dust before it receives it colour.

An Human inspection is done again to see if they are as clean as possible before the coat dip (primer). Next up is the sealing process where every hole and joint is made water tight by hand (Fun Fact – Every week 4 tonnes of sealant is used).

The sealing continues with the undercarriage is seal with a plastic coating to protect the body of stone, road grime and salt.

The body is then cooled for one hour then dusted by ostrich feather which is strangely still the best way to attract dirt, dust and oil. Now the paint can be applied which is done by both human and robots to ensure every corner of body shell/panels gets painted.

A final clear coat is applied to protect the paint and to give that gloss finish.

Off to the oven the for the MINI to make sure the paint is dried then inspection begins to find any imperfections. If any problems are found they buffered out and once there aren’t any a final buff and wax is done.

Now beings the final production stage at the assembly plant which has 5 major stations with a workforce which is spilt into 2 crews which fix on around 2,000 parts to each MINI.

Each worker has a specific role to complete in a 68 second deadline and 850 individual MINIs leave the factory every day!

Once the MINI hits the production line its given its VIN number and the doors are removed to allow easy access to the inside of the car.

Now the wiring harness of car is fitted which is 1 and half km long and runs from the boot to the engine bay.

Once the wiring has been fitted the dash-board and interior panels are installed, elsewhere whilst this is going the engine is simultaneously being built every minute. Once the engine is complete the engine is loaded on to pre assembled front suspension frame.

The marriage of the body and engine can now begin where robots and human install the engine together. Now all the other major components such as the seats, rear suspension, exhaust and wheels are added on.

The doors come back to the car to be reinstalled and last few touches are now the final touches and badges are applied give the MINI is identity.

All the fluids are added to drive the newly born MINI off the line to be tested to find any squeak or rattles before its put on to trailer to sent to the customer.

Now that I have gone through the process of how your MINI was made its time to let you guys and girls know how it felt to be there and extra surprise for me to see the F56 in production in both 3 door and 5 door variant.

It was a shock to see them there and were told not to look?? So I leaned against the guard rail to see the interior, the finish and to see what options were fitted on to the models.

They were a few Coopers and Cooper S in that Volcanic Orange and Deep Blue which were probably be press and demonstrator cars leave the factory to go around the globe. I am still not sold on those rear lights and lower bumper intakes on the S as they bigger than my head & ego combined. However everything else is on point with increased plushness in the cabin, more toys and options to be had.

Will I buy a F56? Yes but It’s another few years before I take the plunge again on purchasing another JCW as this powerhouse is coming in 2015 and it will be at least 2017 before I put my hard-earned cash down again for one. I will be requesting a custom paint for mine…

Some might moan about the increased sizes but I welcome the longer wheelbase as that extra few inches in the Clubman makes the car handle better on handling and ride comfort front. I fell in love with the Clubman when I had a fully loaded JCW Clubman from MINI UK when I was having a nightmare with mine.

Anyway back to the factory floor, tucked away in the corner were a few camouflaged MINIs which were the 5 door variant Hatch and what is the forthcoming Clubman. Another thing that caught my eye was the lack of the JCW models being made on the production line as I only saw 2 JCW being made which both were going abroad given the different front plate mount.

The tour was finished by Ian Cummings leading us back into the Van to head back to the Museum to gather our belongs. After this we lined up all our MINIs across the 100 years anniversary banner outside the Museum for piccies : D

But where ever I go the press isn’t far behind with their cameras and tape recorders…

But seriously the local paper had come down to take photos of the SNM clubs but sadly the finish article was the total opposite to what we expect.

But sad news was later heard as the R56 Hatch had officially stopped production marking an end of era and but the beginning of another…

After leaving the factory behind I had this sense of pride that manufacturing still occurs in the UK and MINI brand is very much still deep rooted in every generation in the UK. Its one of the reasons why the Fast Five had British flags attached to their aerials with pride at MINI UNITED. No matter where we have gone the red, white and blue flag is our home and those famous 3 colours were donned on the Minis in the Italian Job, which arguable the greatest car film ever!

The R56 will always be the greatest car ever to me given the personal and emotional connection I have my MINI as its more than a piece of metal but an extra of my personality.It has taken me on a journey of a life of lifetime and introduced me to people who I would have never met whilst put a smile on my face.

Thank you R56

Next Blog Post: Is MINI the new Porsche??

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